Manufacturers Implant Tool

Manufacturers Implant Tool

Preparing Implant Files for Upload to the VPOP® PRO Implant Tool

Overview

This guide explains how implant manufacturers should prepare, structure, upload, review and, where required, correct implant files for release into the VPOP® PRO Implant Tool.

Correct file preparation is essential. Implant files that do not meet the required structure may not display correctly in VPOP® PRO and may be returned for correction before release.

Before uploading implants, please review the following tutorial videos:

DXF File Structure for Implant Uploads to the VPOP Platform:



VPOP Implant Tool – Creating an Implant Request, Variants, Views and the Playground Tutorial



VPOP Implant Tool – Inviting a User, Roles and Access Setup



1. File Format Requirements

All implant files submitted to the VPOP® PRO Implant Tool must be provided in DXF format.

The submitted files must meet the following standards:

Requirement

Standard

File format

.dxf only

Units

Millimetres

DXF header

Include $INSUNITS = 4 to denote millimetres

Views

One orthographic view per file

Layers

Use the required layer structure

Content

No scales, labels, text or unnecessary annotations

Geometry

Continuous closed paths only

Nodes

Use the minimum number of nodes possible

Files that do not meet these requirements may be returned for correction before review.

2. Required Implant Orientation

Each implant view must be positioned correctly before upload.

Please ensure that:

  1. The implant is placed horizontally.
  2. The head / larger end of the implant is positioned on the left
  3. Each DXF file contains only one implant view.
  4. The implant is not rotated vertically, diagonally or at an angle.
  5. The view corresponds to the correct upload tab in the Implant Tool.

This orientation is important because the handle within the VPOP® PRO application is positioned perpendicular to the implant. Incorrect orientation may affect how the implant appears and behaves during surgical planning.

3. Required Views

For most implants, VPOP® PRO requires at least two views:

View

Requirement

Top view

Required for most implants

Front view

Required for most implants

Each view must be uploaded as a separate DXF file into the correct tab during the implant upload process.

TPLO Front View Requirement

For TPLO implants, the front view should display the implant as a side view and should be presented cranial-to-caudal.

4. DXF Layer Structure

Each DXF file must be structured using the correct layers.

The required layers are:

Layer

Purpose

Requirement

Solid

Defines the outer boundary of the implant

Must contain the outer implant boundary only

Outlines

Shows visible implant detail

Includes visible edges, holes and implant linework

Guides

Used for screw trajectories or auxiliary guide features

Required when screw trajectories are included

Recommended layer names:

Solid
Outlines
Guides

Please avoid alternative layer names such as:

Layer 1
Outline Layer
Guide Lines
Implant Solid
Screw Guides

Layer naming should be kept simple and consistent.

5. Implants Without Screw Trajectories

If the implant does not include screw trajectories, the DXF file should contain two key layers:

Outlines Layer

The Outlines
 layer should include all visible implant details, including:

  • Implant edges
  • Holes ( screws and temporary K-wire holes)
  • Internal visible geometry
  • Linework required for accurate visualisation

Each element must be a continuous closed path.

Solid Layer

The Solid layer should define only the outer boundary of the implant.

It must be a single continuous closed path representing the implant’s external shape.

6. Implants With Screw Trajectories

If the implant includes screw trajectories, the DXF file should contain three layers:

Guides Layer

The Guides layer should contain all screw trajectory guide paths.

Each screw trajectory should be a separate guide path, but all guide paths must remain within the same Guides layer.

Outlines Layer

The Outlines layer should contain continuous closed paths representing the visible implant details, including:

  • Implant edges
  • Screw holes
  • Slots
  • Internal linework
  • Visible implant features

Solid Layer

The Solid layer must contain only one closed path defining the outer boundary of the implant.

7. Path Requirements

VPOP® PRO does not support implant drawings made from unjoined or fragmented paths.

All paths must be created as continuous, closed elements.

Correct Path Behaviour

When an implant element is selected in your design software, the full element should move as one object.

Incorrect Path Behaviour

If selecting the implant causes it to break apart into multiple separate lines, fragments or segments, the paths are not correctly joined and must be corrected before upload.

Do Not Include

Please do not include:

  • Open paths
  • Loose line segments
  • Single stray nodes
  • Duplicate lines
  • Unjoined geometry
  • Non-essential construction lines
  • Text labels
  • Scales
  • Filled artwork that is not correctly converted into paths

8. Screw Holes and Screw Trajectories

Screw holes and screw trajectories must be prepared carefully.

Please ensure that:

  1. The number of screw trajectories matches the number of screw holes.
  2. Holes are truly circular.
  3. Holes are not polygonal or approximated with too few nodes.
  4. Holes are clearly represented in the Outlines
     layer.
  5. Screw trajectories are placed in the Guides
     layer.

Common Screw Hole Issue

A common issue occurs when holes are exported as polygonal shapes rather than true circles. This can depend on the CAD or design software used, or the selected export settings.

Where possible, export with settings that preserve circular geometry accurately and avoid excessive simplification.

9. Implant Family and Variants

Implants should be grouped correctly as a family.

When adding multiple sizes or related variants of the same implant, use the:

+ Add variants option within the Implant Tool.

This keeps related implants organised together and helps ensure the implant family is managed consistently.

Example

A TPLO plate family with several sizes should be submitted as one implant family with multiple variants, rather than as separate unrelated implant entries.

10. Special Implant Guidance

Some implant types benefit from additional reference lines to improve usability in VPOP® PRO.

Femoral Stem Implants

For femoral stem implants, we recommend adding green lines to indicate the head offset circles.

Acetabular Cups

For acetabular cups, we recommend adding green equator reference lines.

These reference lines help improve interpretation and positioning within the planning environment.

11. Preparing Files in Inkscape

If your design software does not automatically join paths correctly, you can use Inkscape to correct the file before export.

The workflow below follows the process shown in the DXF File Structure tutorial video.

Step 1: Open the DXF File

Open the DXF file in Inkscape.

Zoom into the drawing to inspect the geometry carefully.

On macOS, you can use:

Control + scroll

Step 2: Select and Orientate the Implant

Select the implant.

Check that:

  • The implant is horizontal.
  • The head of the implant is on the left.
  • The drawing contains only one implant view.
  • The implant corresponds to the correct orthographic view.

Step 3: Open Layers and Objects

Open the:

Layers and Objects panel.

Then open:

Fill and Stroke

Under Stroke Style, set the stroke width to:

Hairline

Step 4: Combine the Outline Paths

Return to the Layers and Objects tab.

Ensure all paths are initially placed in the same layer.

Select all paths in the Outlines layer.

From the top menu, select:

Path → Combine

This combines the selected paths into a single combined path structure.

Step 5: Create the Solid Layer

Duplicate the combined path.

Rename the duplicated layer to:

Solid

Select the path in the Solid
 layer.

Go to:

Path → Flatten

Then select:

Path → Fill Between Paths

This will create two paths:

  1. One filled shape.
  2. One path representing outlines.

Select the filled shape.

Go to:

Path → Stroke to Path

Delete the path that contains only outlines.

Only one path should remain in the Solid
 layer.

Step 6: Check the Solid Shape

Open:

Fill and Stroke

Adjust the fill if required. You may reduce opacity to make the solid easier to inspect.

Check that the Solid
 layer does not extend beyond the implant boundaries.

If it does extend beyond the boundaries, continue with the offset correction.

Step 7: Apply Offset Correction if Required

Go to:

Path → Path Effects

Search for:

Offset

Set the offset value to:

-0.1

This can help bring the solid shape back within the implant boundary.

Step 8: Set Units and Export

Before exporting, ensure the document units are set to:

Millimetres

Then go to:

File → Save As

Choose:

DXF R14

Confirm the export settings.

Your implant file should now meet the required structure for upload to the VPOP® PRO Implant Tool.

12. Uploading Files to the Implant Tool

Once your files are prepared, upload each view into the corresponding tab in the VPOP® PRO Implant Tool.

Upload Tab

File to Upload

Top

Top view DXF

Front

Front view DXF

Left

Left view DXF, if required

Right

Right view DXF, if required

Back

Back view DXF, if required

Bottom

Bottom view DXF, if required

At least two views, usually top and front, are required for most implants.

After uploading, use the Playground section to inspect the implant in more detail before submission.

13. Using the Playground

The Playground allows you to review how the implant will display before final submission.

Use the Playground to check:

  • Orientation
  • Scale
  • Visibility of outlines
  • Screw holes
  • Screw trajectories
  • Implant boundaries
  • Variant grouping
  • Whether the implant appears as expected in VPOP® PRO

If anything looks incorrect, return to the file, correct it, and upload the revised version before submitting for review.

14. Submission Statuses

Once uploaded, implant variants are automatically assigned a status.

Pending

All newly uploaded implants are marked as:

Pending

This means the implant is under review by the VPOP® PRO team.

Draft

If you are not ready to submit an implant for review, select:

Mark as Draft

Draft implants will not be reviewed until they are submitted.

You can return to the implant page at any time to submit the implant for review.

Approved

An implant will be approved if it meets the VPOP® PRO requirements.

Once approved:

  • The status changes to Approved.
  • The implant becomes available within VPOP® PRO.

Rejected

An implant may be rejected if it does not meet the file specification or submission requirements.

If rejected:

  • The status changes to Rejected.
  • A reason for rejection will be provided.
  • You will receive a notification and an email.

15. Viewing Rejection Feedback

To view the reason for rejection:

  1. Navigate to the implant page.
  2. Select Edit on the relevant implant variant.
  3. A window will open displaying the implant details.
  4. Scroll down to view the rejection message.

The rejection message will explain what needs to be corrected before the implant can be resubmitted.

16. What to Do After Rejection

Once an implant is rejected, two options are available.

Save

Use Save when changes are not yet ready for review.

This will:

  • Save your updates.
  • Keep the current status unchanged.
  • Allow you to return later and continue editing.

Re-submit

Use Re-submit when your updates are complete and ready for review.

This will:

  • Save the changes.
  • Return the status to Pending.
  • Send the implant back to the VPOP® PRO team for review.

17. Common Reasons Files Are Returned

The most common issues we see are listed below.

Orientation Issues

  • Implant not placed horizontally.
  • Head of implant not positioned on the left.
  • Front view does not match the required orientation.
  • TPLO front view not shown cranial-to-caudal.

View Issues

  • Missing top view.
  • Missing front view.
  • Multiple views included in one DXF file.
  • File uploaded to the wrong view tab.

Layer Issues

  • Missing SolidOutlines or Guides layers.
  • Geometry placed in the wrong layer.
  • Screw trajectories not placed in the Guides layer.
  • Solid boundary includes internal details instead of only the outer boundary.

Path Issues

  • Open paths.
  • Unjoined paths.
  • Duplicate outlines.
  • Stray nodes.
  • Fragmented line segments.
  • Implant elements that do not move as one object when selected.

Screw Trajectory Issues

  • Number of screw trajectories does not match the number of holes.
  • Screw trajectories are missing.
  • Screw trajectories are placed in the wrong layer.
  • Holes are polygonal rather than circular.

Variant Issues

  • Implant variants uploaded as separate implant families.
  • Related sizes not grouped using + Add variants.
  • Variant details incomplete or inconsistent.

18. Pre-Submission Checklist

Before submitting an implant, please complete the checklist below.

File Format

  • File is in .dxf
     format.
  • DXF header includes $INSUNITS = 4.
  • Units are set to millimetres.
  • File is exported as DXF R14 where applicable.

View Structure

  • One orthographic view is included per file.
  • Top view is uploaded to the top view tab.
  • Front view is uploaded to the front view tab.
  • Additional views are uploaded to the correct tabs, where required.
  • The implant is horizontal.
  • The implant head is positioned on the left.

Layer Structure

  • Solid layer is present.
  • Outlines layer is present.
  • Guides layer is present where screw trajectories are required.
  • Solid contains only the outer implant boundary.
  • Outlines contains visible implant details.
  • Guides contains screw trajectories only.

Geometry

  • All outlines are continuous closed paths.
  • No open paths are present.
  • No stray nodes are present.
  • No duplicate lines are present.
  • No scales, labels or text are included.
  • Holes are circular rather than polygonal.
  • Screw trajectories match the number of holes.

Variant Structure

  • Related implants are grouped as one implant family.
  • Variants are added using + Add variants.
  • Variant naming and sizing are clear and consistent.

Final Review

  • Implant has been checked in the Playground.
  • Scale appears correct.
  • Orientation appears correct.
  • Outlines and guides display correctly.
  • File is ready for submission.

For the most efficient submission process, we recommend the following workflow:

  1. Prepare your implant views in your CAD or design software.
  2. Export each view as a separate DXF file.
  3. Confirm units are set to millimetres.
  4. Check that each view is horizontal with the implant head on the left.
  5. Confirm the layer structure is correct.
  6. Check all paths are continuous and closed.
  7. Correct any unjoined paths in Inkscape if required.
  8. Upload the files into the correct view tabs.
  9. Add variants using + Add variants.
  10. Review the implant in the Playground.
  11. Submit the implant for review.
  12. Monitor status updates and feedback.
  13. If rejected, review the rejection reason, correct the file, and re-submit.

20. Review and Release Process

Once submitted, your implant will be reviewed by the VPOP® PRO team.

During review, we check that the implant:

  • Meets the required DXF file specification.
  • Uses the correct layer structure.
  • Has the correct orientation.
  • Contains the required views.
  • Displays correctly in the VPOP® PRO environment.
  • Has accurate outlines, holes and guide trajectories.
  • Is grouped correctly with related variants.

Approved implants will become available within VPOP® PRO.

If corrections are required, feedback will be provided so that you can update and resubmit the implant.

21. Support

We appreciate the time and care manufacturers invest in preparing implant files for VPOP® PRO.

If your implant is returned for correction, please use the rejection feedback provided in the Implant Tool as your primary guidance. You may then update the file, save your progress as a draft if required, or re-submit once the correction is complete.

Following this file structure helps ensure accurate, reliable and consistent implant visualisation within VPOP® PRO.


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